Thermal Oxidisers are highly effective air pollution control plants for waste gas streams. Regular inspections and maintenance are crucial for ensuring ongoing performance and compliance with environmental regulations.
Thermal oxidiser preventative maintenance
Our Thermal Oxidiser service covers thorough inspections, routine maintenance, and attentive servicing to ensure your system not only works efficiently but also complies with environmental and safety standards.
Types of systems we are able to service and maintain
- Regenerative thermal oxidisers, catalytic, recuperative
- Operational service Durr, LTB, KBA, Eisenmann, Enviroxi, L&E, Haden, Megtec, Brofind and CTP equipment, as well as many other brands. (speak to Rebecca about formatting)
Compliance with safety legislation
Under safety legislation, employers must ensure that all combustible equipment has undergone regular inspection and servicing. Failure to comply can lead to serious safety consequences and unwanted downtime.
Scope of works:
- Strip down, inspect and clean the burner head.
- Inspect and test the gas train and ensure that all the necessary safety devices are operating as required.
- Inspect and clean the combustion air fan unit.
- Inspect and clean the main process air fan unit.
- Inspect the overall external condition of the thermal oxidiser (inclusive of insulation hot spots, structural steel work, ducting, dampers and actuators).
- Inspect the internal condition of the combustion chamber, inclusive of the internal ceramic media, refractory lining and hot gas bypass damper (if required).
- Inspect the internal condition, the inlet and outlet damper seals and associated mechanical systems.
- Check and inspect the associated instrumentation (thermocouples, pressure switches and transducers).
- Check and test the overall control system of the unit and log the necessary operating parameters and information.
- Recommission the gas burner system and associated gas train.
Thermal Oxidiser repair service:
Should you encounter any disruptions or malfunctions with your thermal oxidiser, rest assured that our dedicated team stands ready to offer swift and reliable repair services.
With a focus on efficiency, we diligently assess and address any issues to promptly get your system back on track. Leveraging our expertise and advanced techniques, we not only restore functionality but also optimise performance to ensure sustained operational excellence. Your satisfaction and the seamless operation of your thermal oxidiser system are our top priorities, guiding every step of our repair process.
Benefits
The bespoke service and maintenance program:
- Increased reliability, performance and efficiency of machinery.
- Increased availability of assets. Less downtime improves the profitability of your manufacturing site.
- Preventative maintenance improves asset and machinery lifecycle.
- Reduction in energy consumption.
- Environmental compliance.
- Safety compliance.
- Decrease in product quality issues.
- Reduced administration time.
- Reduction in costly breakdowns, call out visits and charges.
Contact us to learn more about our Thermal Oxidiser Servicing
- Burner Inspections, Testing, and Servicing
- LEL Calibration and Testing
- Dryer and Oven Balancing
- Wet Scrubber System Servicing
- Carbon Adsorber Servicing
- Stack Emission Testing
- LEV Measurement and Testing
- Personal Exposure Monitoring
- Central Duct Inspection and Servicing
- Thermal Oil Sampling and Testing
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