Thermal oil sampling is essential to prevent fouling, structural integrity issues, and fire risks. Operational’s thermal oil sampling and thermal oil plant sampling service keeps your systems safe and compliant.  

Why thermal oil sampling?

Dangerous Substances and Explosive Atmospheres Regulations (DSEAR) and the Explosive Atmosphere Directive set the minimum requirements for protection against risks from fire and explosions arising from dangerous substances used within a workplace. 

Over time, thermal oil breaks down due to thermal cracking and oxidation. These processes create volatile light end fractions, heavy ends and organic acids.  

Poorly maintained thermal oil systems cause inefficiencies and risk due to: 

• Increased carbon content within the thermal oil system leading to fouling of the internal surfaces.
• Formation of organic acids due to oxidation, leading to possible structural integrity and component wear related issues.
• Increased level of light ends, which lower the flash point, resulting in an increased risk of fire or explosion. 

Thermal oil systems must be monitored to ensure they do not become an operational risk to employees and assets. Operational provides a sampling and testing analysis service, which is in line with legislative requirements. 

Operational’s Thermal Oil Sampling Service 

Our engineers will collect a representative thermal oil sample for analysis of the following physical properties: 

• Water Content.
• Viscosity.
• Total Acid.
• Flash Point. 

On completion of the site attendance, we will issue the necessary report, which will include all the necessary technical data, document traceability and any applicable recommendations. 

Thermal Oil Plant Servicing:  

Building upon our Thermal Oil Sampling service, we offer an additional layer of comprehensive care: Thermal Oil Plant Servicing. 

In conjunction with thermal oil sampling, our service extends to the meticulous inspection, maintenance, and servicing of your entire thermal oil plant. From critical components such as the thermal oil heater and expansion tank to the thermal fluid recirculation pumps, our expertise covers every aspect. 

Our skilled engineers undertake a spectrum of tasks, including: 

• Safety device inspection 

• Plant and component thickness testing 
• Component and system heat loss inspection 
• Component and system condition assessment 

With a keen eye for detail, we meticulously assess both internal and external equipment conditions, ensuring optimal functionality. 

Operational allows you to concentrate on your core operations while we ensure the seamless functioning and maintenance of your thermal oil system, enhancing your peace of mind and operational efficacy. 

Interested to learn more about our thermal oil servicing process, our commitment and next steps?

Contact us here